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The construction industry is undergoing a rapid transformation, and the demand for quality bricks has never been higher. For entrepreneurs and construction companies in India, the decision to opt for manual labor or automation is a determinant of success.
Although manual labor has been the backbone of the industry for several decades, the need for a complete shift to fully automatic brick making machines is no longer a choice—it is a necessity.
At Karmyog Hi-Tech Machineries, we have witnessed the transformation of small units into high-profit centers with the help of automation. Here is why a fully automatic machine is a much more profitable investment than manual labor.
Manual brick making is limited by human physical strength. A team of expert labor can only produce a few hundred bricks per day.
On the other hand, our KHM180H fully automatic machine has the capacity to produce 3,150 bricks in an hour (or 25,000 bricks in a shift). This is a huge boost in production capacity that will enable you to take up large-scale government and commercial projects that would be impossible with manual labor.
Laboring over a large workforce entails certain costs: increasing salaries, labor recruitment, accommodation, insurance, and the possibility of labor strikes.
Automation makes you less dependent on manpower by as much as 70%. An automatic plant needs only 1-2 expert operators and a few unskilled assistants for logistics. By reducing your monthly salary expenditure, the machine literally pays for itself in “labor savings” in the first year or two of operation.
In the construction industry, a wall is no stronger than its weakest brick. Handmade bricks tend to differ in size, weight, and strength because of human error and improper mixing.
Karmyog’s Fully Automatic Machines employ the latest Hydraulic Technology and Vibro-Compaction. This results in:
Uniform Size: Bricks of exact dimensions, requiring less mortar during construction.
Higher Compressive Strength: Bricks that conform to and exceed ISI norms
Better Finish: Bricks with smooth surfaces and edges that will attract high-end customers.
When bricks are manufactured manually, the chances of rejection are high due to incorrect proportions or damage during the process of handling.
In our automatic plants, the raw material measurement (Fly Ash, Sand, Cement, and Lime) is done through PLC-controlled machines, which ensure that not a single gram of material goes to waste. The automatic “green brick” handling system also reduces the chances of bricks getting damaged, thus ensuring that your profit is not lying in the form of waste.
Human labor is prone to fatigue, weather, and seasonal festivals. An automatic machine does not get tired. It can work double shifts or even 24/7 during peak seasons, thus enabling you to achieve the maximum Return on Investment (ROI).
Also, our machines are highly flexible. With a change in molds, you can easily shift from manufacturing Fly Ash Bricks to Concrete Blocks or Interlocking Pavers.
Although the initial outlay for a fully automatic brick making machine is higher compared to a manual system, the Cost Per Brick is substantially lower. With the cost savings of labor, the waste reduction, and the capacity to produce 10 times more volume, the profit margins for automated bricks are exponentially better.
As an ISO 9001:2015 certified company with more than two decades of experience, Karmyog Hi-Tech Machineries is a one-stop solution provider, ranging from heavy-duty automatic plants to prompt after-sales service.
Ready to maximize your profits? Check out our Fully Automatic Brick Making Machines or get in touch with us today at +91 72260 02284 for a customized quote.
Leading Manufacturer & Exporter of Fully Automatic Fly Ash Brick & Block Making Plants Across the India.