For Fly Ash, Sand/Stone dust, Sludge Lime and Gypsum bricks:
- Fly ash 55-60%
- Sand/Stone dust 20-25%
- Sludge lime 15-20%
- Gypsum 5%
Characteristics | Fly Ash bricks | Red Bricks |
---|---|---|
Compressive Strength |
70-120 Kg/cm2 |
30-60 Kg/cm2 |
Water Absorption |
10-12% |
15-20% |
Appreance |
Uniform |
Non-Uniform |
Wastage |
1% |
3-4% |
Requirement of Plaster |
Less |
More |
Requirement of Mortal |
Less |
More |
Eco-Friendly |
Yes, Uses Fly Ash No Chimney Required |
No, Uses Fertile Soil, Chimney Required |
Fly Ash is a By-Product of coal based thermal power stations. With the increasing number of thermal power stations, the disposal of Fly Ash is becoming serious concern for environmentalists. To overcome this problem the construction industry came up with the idea of formulating concrete out of Fly Ash and utilising it for making Fly Ash Bricks. Also production of Fly Ash Bricks saves agricultural land which is destroyed by making clay or Red Bricks. At the same time Fly ash Bricks have favourable characteristics such as high compressive strength, no emission of green house gases during production, durability, and a solution to prevent environmental pollution.
Proportioning of raw materials is an important aspect of ensuring quality of ash bricks, pavers and blocks. The proportioning will depend on the quality of the raw materials and the class of brick required. The following mix proportion is being adopted.
The strength of bricks manufactured with the above proportion is generally of the order 7.5 to 10.0 N/sq.mm after 28 days.